I traced the shape onto the guitar body then used a saw to just cut through the side wood. I used a chisel to remove the side material and get the cut straight and smooth. I took my time with this step because I want the joint between the walnut and rosewood to be clean and sharp.
The wedge shape is convenient. You can get a tight fit by simply tapping the piece into place. After letting the glue dry for an hour I'm ready to trim off the excess.
The last step is to drill a 3/16 inch hole exactly in the center of the butt-wedge. The hole matches up with a hole in the mold. I use a 3/16 inch drill bit as an index pin to keep the tail end of the guitar from slipping in the mold. This will come in handy when I sand the sides down to the final shape in the sanding dish. The hole will be covered up with the end pin when the guitar is finished.
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